Pressurized Deforming Equipment (TAC Series): Autoclave for LC Glass
This autoclave removes fine bubbles that can be found when affixing a polarizer film to a compact liquid crystal panel (LC glass substrate) of cellular phones and other information terminals, thus enhancing adhesion of the polarizer film. This unit is compact, can be put on a desk and installation is very easy. The autoclave can respond to production line extension or line layout change for low costs and flexibly. It is also handy and useful as a testing unit.
Autoclave for LC glass
This autoclave removes fine bubbles that can be found when affixing a polarizer film to a compact liquid crystal panel (LC glass substrate) of cellular phones and other information terminals, thus enhancing adhesion of the polarizer film. This unit is compact, can be put on a desk and installation is very easy. The autoclave can respond to production line extension or line layout change for low costs and flexibly. It is also handy and useful as a testing unit.
Applications
▪ LC panels (TVs, PCs, digital cameras, cellular phones, mobile information terminals, game machines, etc.)
▪ Bubble removal and adhesion enhancement after affixing a polarizer film to an LC glass substrate
▪ Deforming and adhesion enhancement after affixing films or seals
▪ Enhancement of sealing resin connection reliability by deforming and hardening during IC (LSI) package mounting
▪ Enhancement of hardening of resins/plastics for electronic parts molds
▪As an environmental testing tool to evaluate the reliability of semiconductors, electronic devices, electrical equipment for automobiles, functional materials, etc.
(Capable of creating measurement environments, such as pressurized, pressure-reduced and temperature conditions required for evaluation.
Features of the pressurized deforming equipment
▪ The desktop type has high performance capabilities yet is compact in size, making it suitable for R&D and prototype manufacture as well as multi-variety small-lot production.
▪ Air-tightness and cleanliness are enhanced thanks to the adoption of a partition-type magnetic coupling for agitation inside the chamber.
▪ Our original in-chamber agitation mechanism ensures a superb temperature distribution (±1.0℃).
▪ Adoption of self-sealing packing for cover lock.
▪ Contamination is significantly controlled thanks to thorough countermeasures against leakage, dust generation and corrosion.
▪ The vessel interior surface, made of stainless steel (SUS304) and mirror-finished, ensures a clean environment.
▪ Temperature, pressure and treatment duration can be set easily.
▪ Door opening, over-temperature prevention and other interlock-based protective devices are provided.
▪ A line-up of large-size machines for mass production flexibly responds to next-generation LC panel production needs.
▪ Our products can also be applied for in-line and cell production methods.
▪ Clean room use is possible.
Specifications
| Model | TAC-200 | TAC-400 | TAC-600 | TAC-900 |
|---|---|---|---|---|
| Outer dimensions | 480W×635D×380H | 610W×840D×1,490H | 800W×1,200D×1,535H | 1,400W×1,710D×1,800H |
| Effective chamber dimensions | φ200×305D | φ395×450D | φ550×565D | φ840×1,040D |
| Capacity | 9.5L | 55.0L | 134.2L | 580.0L |
| Max. Working pressure | 0.55MPaG | 0.55MPaG | 0.55MPaG | 0.65MPaG |
| Normal service pressure range | 0.1～0.5MPaG | 0.1～0.5MPaG | 0.1～0.5MPaG | 0.1～0.6MPaG |
| Normal service temperature range | +10～70℃ | +10～80℃ | +10～70℃ | +10～70℃ |
| Power supply | AC100V single phase 6A | AC200V single phase 10A | AC200V single phase 15A | AC200V single phase 22A |
| Compressed air supplied | 0.7～1.0MPaG | 0.7～1.0MPaG | 0.7～1.0MPaG | 0.7～1.0MPaG |
| Applicable pressure vessel standards | Category 2 Pressure Vessel Standards | Category 2 Pressure Vessel Standards | Category 2 Pressure Vessel Standards | Category 2 Pressure Vessel Standards |
It is possible to customize pressurized deforming equipment according to the size and volume of work pieces handled.
